Another Testimonial Tuesday Twofer! Therma-Tru Doors uses 2 of our Quick-Lift units to assemble their doors.
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Victory Welding Alloys turned to Kundel for a high quality material movement & handling solution. What can we help you build, work, lift, move, and produce safer & faster than EVER before?
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Crown Equipment chose Kundel to provide a solution that continued to improve performance & lowered operating costs. This is why we work safer & faster.
The post Crown Equipment | 1/2 Ton Overhead Crane System | Kundel Beats Gorbel appeared first on Overhead Crane Manufacturer | Overhead Crane Systems & Jib Cranes .
Cutaway Creations makes displays that reveal the inner workings of any mechanical or electro-mechanical product. They use our Kundel SnapTrac to produce custom solutions that speak for themselves. What can we help you build, work, lift, move, and produce safer & faster than EVER before?
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Lift Inc., a 40-year leader in material handling, turns to Kundel for custom crane solutions. We can work around windows, garage doors, & existing equipment to help you build, work, lift, move, and produce safer & faster.
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“We weren’t really sure what we would use the Snaptrac for at first, but after we got it I almost need to make an appointment to use it now.” – Bernard at Jay Leno’s Garage.
We helped U-Haul International, Inc move their stuff. Let’s talk about how we can help you move yours.
Oliver Manufacturing has been providing separation solutions for over 85 years to customers all over the world. They contacted Kundel for a material movement solution in their Colorado manufacturing facility because just like us they custom build to order.
Cоuntlеѕѕ companies іn thе mаnufасturіng аnd construction іnduѕtrіеѕ rеlу оn оvеrhеаd сrаnеѕ tо lift and trаnѕроrt mаtеrіаlѕ. When іnѕtаllеd аnd uѕеd соrrесtlу, these ѕуѕtеmѕ make ореrаtіоnѕ еаѕіеr and ѕаfеr thanks to overhead crane safety tips. But, оvеrhеаd сrаnе ассіdеntѕ саuѕе ѕеvеrе іnjurіеѕ аnd fаtаlіtіеѕ every year. Multірlе hаzаrdѕ can arise rеgаrdіng сrаnеѕ іn gеnеrаl. Mаnу ассіdеntѕ іnvоlvе lаrgе lіft ѕуѕtеmѕ lіkе tоwеr cranes аnd mobile cranes. But rіѕkѕ dо exist wіth аll tуреѕ оf cranes—including оvеrhеаd cranes—and іn аll facets of сrаnе ореrаtіоn. (Overhead cranes are dеfіnеd as a сrаnе with a mоvаblе bridge саrrуіng a portable оr fixed hoisting mесhаnіѕm, аnd trаvеlіng on an оvеrhеаd fіxеd runwау ѕtruсturе.) Prеvеntіng these disasters rеԛuіrеѕ wоrkеrѕ tо recognize ѕресіfіс hаzаrdѕ that оссur durіng ореrаtіоn аnd fоllоw safety рrосеdurеѕ tо аvоіd them.
1) Bеfоrе uѕе, еnѕurе the сrаnе is suitable for the planned hоіѕtіng tаѕk. Cоnfіrm it hаѕ аррrорrіаtе trаvеl, lіft, аnd сарасіtу.
2) Vіѕuаllу аnd рhуѕісаllу іnѕресt thе crane before uѕе. Check for dаmаgе, wеаr, аnd proper ореrаtіоn оf аll functions.
3) Cоnfіrm thе lоаd weight. Check thе capacityоf аll equipment including the hardware, rоре, аnd ѕlіngѕ. Dо nоt еxсееd thеѕеcapacities.
4) Sесurе unuѕеd ѕlіng legs. Dо nоt drаg ѕlіngѕ оr lеаvе loose mаtеrіаlѕ on a load being hoisted.
5) Kеер hands аnd fingers frоm bеіng trарреd whеn slack is tаkеn out of a sling. Step аwау bеfоrе thе lift іѕ started.
6) Mоvе the lоаd and соntrоlѕ smoothly. Minimize load ѕwіng.
7) Walk аhеаd оf thе lоаd durіng trаvеl аnd warn реорlе tо kеер сlеаr. Use a tаglіnе tо рrеvеnt rоtаtіоn оr other unсоntrоllеd mоtіоn. Raise thе lоаd оnlу as high аѕ necessary tо сlеаr оbjесtѕ. Dо nоt rіdе on thе hооk or lоаd.
8) Sеt lоаdѕ dоwn оn blосkіng, never directly on a sling. Do not рull оr рuѕh loads out frоm under thе hоіѕt.
9) Sеlесt thе rіght ѕlіng for еасh lіft. Inѕресt ѕlіngѕ аnd оthеr rіggіng hardware before uѕе fоr wear, ѕtrеtсh, оr оthеr damage. Do nоt use damaged or dеfесtіvе slings. Uѕе ѕоftеnеrѕ around ѕhаrр corners. Dо nоt splice brоkеn ѕlіngѕ.
10) When соmmunісаtіng wіth a сrаnе ореrаtоr, uѕе clear аgrееd-uроn signals. Exсерt for the ѕtор ѕіgnаl, thе сrаnе operator ѕhоuld follow іnѕtruсtіоnѕ frоm оnlу оnе person – a dеѕіgnаtеd ѕіgnаlеr. Whеrе a wired or remote соntrоllеr is used, the ореrаtоr ѕhоuld bесоmе fаmіlіаr wіth all оf its funсtіоnѕ before lіftіng the lоаd.
11) Wаrn аll реорlе іn thе lоаd lіft area before ѕtаrtіng the lift. Enѕurе that thе раth оf thе lоаd іѕ сlеаr оf реrѕоnѕ аnd оbѕtruсtіоnѕ. Dо nоt lіft lоаdѕ over аnуоnе. Center the сrаnе hoist оvеr the lоаd bеfоrе hoisting tо prevent swinging оf thе lоаd.
12) Slіdе the ѕlіng fully оntо thе hoisting hооk аnd ensure thе ѕаfеtу latch is сlоѕеd. Dо nоt lоаd thе hook tip or hаmmеr a ѕlіng into рlасе.
13) Dо not leave thе lоаd (оr thе crane) unаttеndеd whіlе thе load іѕ suspended.
14) Whеrе сrаnе operation by оthеr реrѕоnnеl muѕt be restricted, employ lосkоut аnd tаggіng procedures.
15) Stоrе ѕlіngѕ оff the floor іn a сlеаn, dry lосаtіоn оn hooks or rасkѕ. Dо nоt leave ѕlіngѕ, ассеѕѕоrіеѕ, or blосkіng lуіng оn the lеvеl.
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If you are in a sector where you frequently lift and move within industrial facilities, you will find the bridge crane system to be beneficial. The tool enables you to lift, move, lower, and precisely position big, bulky and heavy loads on the site, saving you time, reducing the risks of product damage, as well as lowering the chances of serious injuries.
The bridge crane system safely transports items horizontally through the overhead space of a warehouse facility rather than through aisles or on the floor, allowing you to better optimize productivity, safety, as well as space saving. Bridge cranes are designed to tackle critical loads such as high-value equipment and large chemical containers, among others.
The machines are operated using a radio/IR remote pendant, control pendant, or from an operator cabin that they are linked to.
Things You Can Do with a Bridge Crane System
There are many things you can do with a bridge crane system. These include using them for purposes such as:
Final Word
Bridge cranes are critical to managing the flow of goods in industries such as transport, logistics, warehousing and distribution, chemicals, automotive, steel, among others. They help to keep your workers safe and free up floor space, which makes them the ideal crane machines for crowded workspaces.
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If you are familiar with overhead crane systems, you will already be impressed by the different uses that they can be put to as a material handling lifting device. Their ability to safely and efficiently lift and transport heavy items without straining your workers makes overhead cranes such an economical solution for handling materials within an individual workstation.
Today’s material handling lifting devices have a wide range of applications, from helping to keep inventory organized and accessible, to moving products from one station to another and everything in-between.
A growing number of industries continually rely on them as an indispensable tool for handling materials, thanks to the endless possibilities that they offer, such as the ability to keep workers safe and costs down.
Overhead cranes are made up of three main parts that include parallel runways, a hoist (the crane’s lifting component), as well as a bridge, which links the runways and moves the hoist forward and backward.
Through these components, the cranes are able to move heavy materials efficiently and ergonomically from one point to another in a job site and other hard-to-reach locations where trucks and other vehicles cannot traverse without damaging the product or facility.
Using overhead cranes to handle materials at your job site helps you to avoid the costs associated with loading, hauling, and unloading of materials from many different machineries.
Further, overhead crane systems allow you to cover a large area of the facility and transport materials through the storage or manufacturing process, thereby making the most of all of the free space overhead. As a result, it enhances safety, maximizes available floor space, increases productivity, and improves ergonomics.
Different Machines, Same High-Quality Results
Overhead cranes are offered in different shapes, sizes, and capacities, and can be driven manually or by power, depending on load size being moved. For instance, jib cranes and workstation cranes are used to maximize efficiency in small areas, while bridge and gantry cranes are used to move materials over long distances.
Similarly, cranes vary by load capacities. Workstation cranes, for example, are designed to serve the needs of workstations and production lines (limited workspaces) that require up to 2 tons of lifting capacity; gantry cranes are equipped with load capacities of up to 5 tons; while bridge cranes are used to move loads of up to 500 tons over long distances.
As they are part of the building’s structure, large overhead cranes such as bridge crane systems are installed as a facility is being built and allow you to move loads in six different directions: side to side, up and down, as well as forward and backward.
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A jib crane is probably one of the most efficient pieces of lifting equipment you’ll see in any production environment. It has several applications in various industries including transport, manufacturing, mining, construction, as well as any section where heavy loads are moved on a regular basis. Jib crane systems function as a cost-effective solution that increases worker productivity, improves workplace safety and reduces injury.
There are various types of jib crane systems with different characteristics depending on your operation needs. Some of the most common jib crane systems include wall-mounted, floor-mounted, mast type, and articulating jib cranes. Each of these jib crane systems has varying degrees of rotation and differ in purpose, beam type, mounting style, as well as dimensions.
Features of a Jib Crane System
As mentioned above, various jib cranes possess different characteristics. However, some general attributes characterize these indispensable load-lifting machines. These include:
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Jib cranes are a must-have system for organizations that seek a cost-effective solution for moving materials in the workplace. However, as with all things in life, it is advisable always to consider your options carefully before you select the suitable workstation jib crane design and capacity for your venture.
When choosing a workstation jib crane design for your specific application, it is essential to consider its design carefully. Consequently, here are some of the factors you should bear in mind:
Workstation Jib Crane Design | Lifting Capacity
The primary function of jib cranes is to lift and transfer materials around their support structure. So, it is critical to consider this option carefully. First, you will need to determine the lifting that is required. After that, you will also have to decide where you want the system to be located. This can be on the floor, wall, ceiling, etc., depending on your specific need.
Different ergonomic crane systems are designed to lift different loads. So, you may want to conduct some research before you decide on any lifting tool. If you intend doing the heavy lifting, then it is recommended to go with a jib crane that offers a higher load capacity, as it is designed to tackle heavy lifting. The more capacity a system provides, the more suitable it is for heavy lifting operations.
Overall Height
Another factor you should consider is the height to the highest point on the crane after it has been installed. You should also bear in mind attachments such as electrical entry, as it will influence the rotational potential and freedom of the system.
Height Under Boom
Height under the boom is yet another design element to consider when it comes to workstation jig crane design. The size of the hoist, as well as the amount of lifting distance, should matter when choosing a boom. You want to make sure to you fit the jibs in an area where they can move freely so that their capacity can be maximized. Asides that, you’ll also need to consider the size of the material that you intend to lift.
Weatherization
Will the system be used outdoor? If so, should it or its electrical parts be weatherized for such use?
The Power Angle
How much power do you think is needed? Do you need power for any of the rotation, hoist, or trolley or would want to power all three? Do you have an idea on how the power will be supplied?
Boom Rotation
How much lifting access do you intend to provide the machinery? Some jib cranes can rotate up to 360°. Do you want a system that has a full 360-degree rotation or prefers the one that delivers 180° of rotation? Note that jib cranes that support 360-degree rotation can be applied to a lot more uses than those that don’t.
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The floor mounted jib crane is an essential piece of lifting equipment to have in a production environment. They make it possible for you to lift heavy loads that would have been impossible to lift any other way. As a result, they help increase effectiveness and efficiency in factories by saving time, effort, and money.
Asides increasing worker productivity in factories, jib cranes help reduce workplace injuries and enhance safety. The floor mounted jib crane is one such type of jib crane that contributes enormously to ease the work and capacity of the production environment.
The floor mounted jib crane is considered the most versatile and economical solution for handling materials within a workstation. This type of jib crane can be installed anywhere, whether indoors or outdoors. Hence, they can be placed in open areas where they can serve many workstations, underneath large bridge cranes, or used outdoors at loading docks or marinas. Indoors, they can be applied to operations such as machining and assembly, where they can be used alongside other jib cranes to provide staged operation.
The following are some of the features of a floor mounted jib crane:
The floor mounted jib crane is mounted and installed in different ways. These include:
In many ways, the floor mounted jib crane helps to enhance material handling efficiency as well as workflow.
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